Lead the mechanical design, and development of various battery mechanical systems, including battery cells, module design, module housings, high voltage distribution and full pack assemblies using advanced CAD tools (e.g. NX)
Job Summary
Lead the mechanical design, and development of various battery mechanical systems, including battery cells, module design, module housings, high voltage distribution and full pack assemblies using advanced CAD tools (e.g. NX).
Develop innovative and weight-optimized structural solutions to meet aircraft-level vibration, shock, and crash safety requirements.
Ensure all designs meet relevant aerospace safety and certification standards (e.g., FAA, EASA, DO-160, DO-311, etc.).
Matching Summary
Lead the mechanical design, and development of various battery mechanical systems, including battery cells, module design, module housings, high voltage distribution and full pack assemblies using advanced CAD tools (e.g. NX).
Salary
$113,000—$216,000 USD
Skills & Requirements
Must-have
battery systems design
mechanical design
CAD tools (e.g. NX)
GD&T
DFMEA and DVP&R
validation and verification test plans
aerospace safety standards
DFM and DFA
Nice-to-have
certified aerospace applications
high-reliability automotive/EV applications
aerospace certification processes
design for sealing and ingress protection
BMS enclosure and interconnect design
battery pack manufacturing processes
Key Requirements
2+ years of experience in mechanical engineering design
focus on high-voltage battery systems
Bachelor's degree in Mechanical Engineering or Aerospace Engineering
Proficiency in mechanical CAD tool (e.g., Siemens NX, CATIA)
Proficiency with FEA software and hand calculations
Deep understanding of structural mechanics, fatigue analysis, and thermal management